PROBLEMS IN THE WIRE & CABLE INDUSTRY

Many traditional factories in the Wire & Cable industry still use paper nowadays as their main data-recording method which frequently causes mistakes or missing information.

To deal with the problems derived from paper-recording, Pioneer Machinery has developed an array of Pioneer SmartFA models which are able to build comprehensive digital manufacturing processes for our clients. And among those models, the event logging system plays an important role. 

pioneer machinery

EVENT LOGGING SYSTEM

The principle of operation of the event logging system resides on the RFID sensors which are installed in a number of key locations along the production line. These RFID sensors (such as bracelets worn by the operators or tokens installed on the machines) allow production events to be simultaneously uploaded onto Pioneer SmartFA platform in a well-organized and sequential manner. In addition to recording the data in a digital form, this real-time upload of events prevents further errors or inaccuracies during reporting of events.

pioneer machinery

FEATURES OF EVENT LOGGING SYSTEM

Recording production events


Event logging system records every detail during the manufacturing process. Some examples of the data recorded by the event logging system are: operator login/logout, material in/out, finished/semi-finished goods in/out, access control, etc.

Decrease paper usage


Through an event logging system, there is no need for the paper in data collection anymore. That also diminishes some problems from paper-recording, such as misread, misspelled or lost of information.

Recording events efficiently


With a RFID system the machines can automatically read relevant information such as name, time, ID which is embedded in the sensors, tokens, bracelets, etc. This information is then instantly uploaded to the SmartFA system. 

pioneer machinery

BENEFITS OF EVENT LOGGING SYSTEM


without

delay


  • Events uploaded onto Pioneer SmartFA in real-time without delay.
well - organized database


  • Data is stored in a well-organized database in sequence.

90% DECREASE IN PAPER


  • DECREASE IN PAPER USAGE BY USING RFID SYSTEM

Related applications

PIONEER SMARTBOX

To implement digital flow, now, companies don’t need to spend a lot of money to
replace their existing machines. All they have to do is to integrate Pioneer Smartbox to
their equipment as an alternative solution.

PIONEER AOI

Over the course of the past 2 years, Pioneer has been developing their own Automated Optical Inspection (AOI) system for cable printers and length marking machines. The lack of an AOI system, forces us to visually inspect the outcome of these two machines.

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