Not only the production cost is inevitably increased but also we get a heavier and less flexible final product which ultimately turns into a worse degree of satisfaction among end users.
Accurately quantifying in extrusion
- Pioneer Loss in weight system
To solve the above explained problem, Pioneer Machinery offers a solution based on a loss-in-weight system with which operators are able to control in real time the optimal material output.
At the same time, the data of the extrusion lines would be uploaded to the Pioneer SmartFA, where the SPC quality control system will automatically calculate the quality control parameters(Cp, Ck, Cpk) and generate the SPC report.
With SPC reports and quality control parameters, decision makers and engineers are able to better understand the information of the production lines and improve the production process.
Furthermore, combining the statistical results from our analysis system with other elements of the extrusion lines such as instrumentation, quality control, etc, you can easily find the right settings for your extrusion line, thus achieving optimal quality/cost ratio for the final product.
SPC reports and analysis
Preparing quality control reports is usually an unpleasant and time consuming task which more often than not requires highly skilled personnel with a certain level of knowledge in industrial management and statistics.
Now, with the SPC system, the native software can automatically generate the reports in a short period of time.
High frequency sampling
During production processes, the accuracy of the machines can be easily affected by several types of environmental factors which from time to time can result in final products with certain deviations in terms of quality. Through a high frequency sampling, the system is capable of calculating the standard deviation and confidence interval for each selected time gap.
The Smart analysis system initiatively adjusts parameters and production algorithms based on the results from the SPC system, thus keeping the quality level under regardless of the production speeds.
Thanks to the above described ways of adjusting the production parameters, Smart analysis systems can guarantee that quality standards are met while at the same time keeping the cost and efficiency in a perfect balance.